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2016年6月27日星期一

[ Wiki ] THE STRONGEST METALS



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Strength is an important quality in the use of metals. This is especially true in construction, transportation, heavy industry and tool making. Metal alloys are often stronger than a metal in their pure form. In discussing the strongest metals, we should first consider what we mean by strength.

The different types of strength

There are a number of different measures of strength of a metal:
  • Yield strength measures the lowest stress that will result in permanent deformation.
  • Compressive strength measures the amount of squeezing stress that will cause defects.
  • Tensile strength measures the amount of pulling stress that will cause defects.
  • Impact strength measures the amount of impact energy that will cause a fracture.
The importance of the different types of strength depends on the intended use of the metal.

The strongest metals

There are a number of metals which can be considered “the strongest”. Of course, this depends greatly on the intended application of the metal. Another consideration is the various alloys that can be formed with each metal.
That said, four metals stand out as being the strongest: Steel, Titanium, Tungsten and Inconel.

Steel

Steel is an alloy of iron and carbon, often in combination with other elements. It is made by heating iron ore in furnaces where impurities are removed and carbon is added. Raw iron is ductile and weak, but the addition of other elements such as manganese, niobium, or vanadium gives steel strength and hardness. However, it is important to remember that these additional elements also impact other properties, such as toughness and ductility.
Steel is one of the most common materials of the modern world – with more than 1.3 billion tons of steel are produced every year. It is widely used in the transportation, infrastructure, building, and weapons industries. Most large modern buildings – including skyscrapers, airports and bridges – are held up by steel structures. In the automotive industry, steel is still the principal material, although aluminum is increasingly popular. Steel is also used in smaller items such as screws, nails and kitchen utensils.
There are many forms of steel alloys:
Stainless steel is a corrosion resistant alloy containing a minimum of 11% chromium.
Tool steels are alloyed with tungsten and cobalt and are notable for their hardness. Tool steel can retain a sharp cutting edge and is used in axes and drills.
Maraging steel is alloyed with nickel and other elements. It has a low carbon content and is extremely strong. Maraging steel is used in rocket and missile skins, gas centrifuges for uranium enrichment, and fencing blades.

Titanium

Titanium is a silvered colored metal with low density and high strength. It is notable for having the highest tensile strength-to-density ratio of any metallic element. However, it’s not as hard as some varieties of heat-treated steel.
Titanium is commonly alloyed with a range of elements including iron, aluminum, and vanadium. Titanium alloys are strong and lightweight making them ideal for automotive, aerospace, military and industrial applications. Two-thirds of all titanium metal produced is used for aircraft parts. Titanium is also highly resistant to seawater corrosion making it perfect for propeller shafts and rigging as well as divers’ knives.

Tungsten

Tungsten is a rare metal found on Earth in the form of chemical compounds. It has a metallic grey color, is brittle and hard to work. If refined to its purest form, it has a hardness that exceeds that of most steels. Of all the pure metals, tungsten has the highest melting point, lowest vapor pressure and highest tensile strength. It has the lowest coefficient of thermal expansion of any pure metal.
Tungsten’s toughness is greatly enhanced by alloying it with steel.
Around half of all tungsten is used for the production of hard materials, principally tungsten carbide. Tungsten carbide is used to make knives, drills, circular saws, and lathes. The metalworking, mining, construction, and petroleum industries rely heavily on tungsten carbide tools. Tungsten is also used to make alloys. The high melting point of tungsten makes it ideal for rocket and missile manufacture.

Inconel

Inconel is a type of superalloy made from austenite, nickel, and chromium. It is distinguished by its high strength which is not diminished at high temperatures. It’s also highly oxidation and corrosion resistant.
Inconel’s properties make it suitable for service in extreme environments. It’s commonly used in gas turbine blades, well pump motor shafts, chemical processing plants, and nuclear-pressurized water reactors.

2016年6月16日星期四

[ News ]Quality control mandatory for all producers: Indian Stainless Steel Development Association



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KOLKATA: Indian Stainless SteelDevelopment Association (ISSDA), an apex body representing the stainless steel industry has said the recent government decision to introduce a Stainless Steel Quality Control Order (QCO), 2016 is mandatory for the stainless steel manufacturer --be it a domestic or foreign producer --rather than the end user. ISSDA has also pointed out that the order will have a minimum impact on the stainless steel utensils market since it does not cover stainless steel containing less than 1% of nickel. 

"Manufacturers would henceforth have to go in for BIS marking on the relevant grades. This provision will be applicable to all stainless steel products falling under the above mentioned standards, whether it is manufactured in India or is being imported into India. Although the QCO refers to the HS Codes, these are only indicative in nature. The QCO is applicable on the product form mentioned in the three standards and the 25 grades covered under it," N C Mathur, President, ISSDA said. 

"The QCO does not cover raw material (stainless steel) containing less than 1% nickel, while stainless steel containing less than 1% nickel is majorly used for kitchen utensils. Moreover, this QCO is not restrictive as the end user is free to use other grades of stainless steel which is not covered in the QCO. The onus to supply ISI marked stainless steel therefore, rests exclusively on the stainless steel manufacturer rather than the end user," Mathur added. 

In the recent past, the government has been issuing steel quality control orders to rein in poor quality and defective steel products being imported into the country. It has also taken a series of measures like imposition of a minimum import price, anti-dumping and safeguard duty on various steel products to check imports from countries such as China, South Korea and Japan. 

The latest QCO is applicable to some 25 grades of stainless steel which are covered under its ambit. Incidentally, the QCO mainly covers three Indian Standards (BIS) including IS 5522, IS 15997 and IS 6911. Grades covered by these three standards are: IS 5522 - 304, 302 & 430; IS 15997 - N1 (Min 1% Nickel), N2 (Min 1.5% Nickel) & N3 (Min 4% Nickel); IS 6911 - 405, 430, 410, 420S1, 420S2, 420S3, 431, 440, 201, 201A, 202, 301, 302, 304S1, 304S2, 309, 310, 316, 316L, 316Ti, 321 & 347. The grades are defined under three BIS standards (pertaining to stainless steel flat products) mentioned in the Schedule namely: IS 5522: Stainless steel sheets and strips for utensils; IS 15997: Low Nickel austenitic stainless steel sheet and strip for utensils and kitchen appliances and IS 6911: Stainless steel plate, sheet and strip -specifications.

2016年6月13日星期一

[ News ]New lighter, stronger, more ductile steel may open a new era for the steel industry


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New lighter, stronger, more ductile steel may open a new era for the steel industry

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By altering the way compounds are typically structured in an alloy of steel, researchers at the Graduate Institute of Ferrous Technology (GIFT) at Pohang University of Science and Technology (POSTECH) in South Korea have developed new lightweight steel which is to be as strong and as ductile as titanium. The new steel is made from an alloy of iron, aluminum, carbon, manganese, and nickel.
Previous research into lightweight steel had focused on adding aluminum to the steel alloy to reduce the steel’s density, and therefore its weight. Unfortunately, increasing the aluminum content in steel has had a negative impact on its ductility (ability to deform under tensile stress).
To counter this problem, the research team at Pohang University led by Professor Nak Joon Kim and Han Soo Kim, uniformly dispersed nanometer-sized B2 intermetallic compounds (an amalgam of two metals with equal numbers of atoms) between and within the steel grain structure. Incorporating intermetallic compounds into steel has been tried in the past but it has typically been harmful to the structure. However, by adding nickel and temperature-treating an alloy of iron, aluminum, manganese and carbon, the team was able to take advantage of the addition of intermetallic compounds, while at the same time increasing the ductility of the steel alloy.
The research has been carried out for the past four years with the support of the South Korean steelmaker POSCO. Pilot production runs are now scheduled to take place at the company’s Pohang Steel Mill to ensure the feasibility of the material’s full-scale production. If successful, this could potentially bring about a new era of high strength steels that will be lightweight and strong enough to produce even more fuel efficient vehicles and potentially be used in other transportation systems such as ships or aircrafts.
POSTECH professor Han Soo Kim said: ‘This newly developed materials can be produced using existing steel manufacturing facilities. This means they can be applied in sectors such as shipbuilding and civil engineering where lightweight materials are an absolutely necessity.’

[ News ]April 2016 crude steel production



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Note to readers: The capacity utilisation ratio data for April 2016 was updated on 23 May.
World crude steel production for the 66 countries reporting to the World Steel Association (worldsteel) was 135 million tonnes (Mt) in April 2016, a -0.5% decrease compared to April 2015.
China’s crude steel production for April 2016 was 69.4 Mt, an increase of 0.5% compared to April 2015. Elsewhere in Asia, Japan produced 8.5 Mt of crude steel in April 2016, an increase of 1.2% compared to April 2015. South Korea’s crude steel production was 5.7 Mt in April 2016, down by -1.3% on April 2015.


In the EU, Germany produced 3.6 Mt of crude steel in April 2016, a decrease of -1.5% compared to April 2015. Italy produced 2.1 Mt of crude steel, up by 14.5% on April 2015. Spain produced 1.2 Mt of crude steel, down by -10.6% compared to April 2015.
Turkey’s crude steel production for April 2016 was 2.9 Mt, up by 5.3% on April 2015.
In April 2016, Russia produced 5.9 Mt of crude steel, down by -0.4% over April 2015. Ukraine produced 2.2 Mt of crude steel, up by 11.7% compared to the same month in 2015.
The United States produced 6.6 Mt of crude steel in April 2016, an increase of 2.5% compared to April 2015.
Brazil’s crude steel production for April 2016 was 2.3 Mt, down by -20.6% on April 2015.
The crude steel capacity utilisation ratio of the 66 countries in April 2016 was 71.5%. This is 1.3 percentage points lower than April 2015. Compared to March 2016, it is 0.8 percentage points higher.
# Ends #
Notes to Editors:
  • The World Steel Association (worldsteel) is one of the largest and most dynamic industry associations in the world. worldsteel members represent approximately 85% of the world's steel production, including over 150 steel producers with 9 of the 10 largest steel companies, national and regional steel industry associations, and steel research institutes.
  • The monthly crude steel capacity utilisation ratio is calculated based on crude steel production information available at worldsteel and OECD capacity estimates.